Coated Metal Powders for Laser Powder Bed Fusion (L-PBF) Processing: A Review

Laser Penetration in a Powder Bed during Selective Laser Sintering of Metal Powders: Simulations versus Experiments

To gain a better understanding and control of the Selective Laser Sintering (SLS) process, more fundamental and modeling work is needed. A simple analytical ray-tracing model has been developed to simulate the energy absorption and penetration in SLS. The model is applied to FeCu and WC-Co powder mixtures, irradiated by Nd-YAG or CO2 laser. It gives an evaluation of the total energy incoupling ...

Some aspects on designing for metal Powder Bed Fusion

Additive Manufacturing (AM) using the Powder Bed Fusion (PBF) is a relatively new manufacturing method that is capable of creating shapes that was previously practically impossible to manufacture. Many think it will revolutionize how manufacturing will be done in the future. This thesis is about some aspects of when and how to Design for Additive Manufacturing (DfAM) when using the PBF method i...

Effects of powder recycling on stainless steel powder and built material properties in metal powder bed fusion processes

Using Design of Experiments in Finite Element Modeling to Identify Critical Variables for Laser Powder Bed Fusion

Input of accurate material and simulation parameters is critical for accurate predictions in Laser Powder Bed Fusion (L-PBF) Finite Element Analysis (FEA). It is challenging and resource consuming to run experiments that measure and control all possible material properties and process parameters. In this research, we developed a 3-dimensional thermal L-PBF FEA model for a single track laser sca...

Thermographic Measurements of the Commercial Laser Powder Bed Fusion Process at NIST.

Measurement of the high-temperature melt pool region in the laser powder bed fusion (L-PBF) process is a primary focus of researchers to further understand the dynamic physics of the heating, melting, adhesion, and cooling which define this commercially popular additive manufacturing process. This paper will detail the design, execution, and results of high speed, high magnification in-situ the...